| Blown Film Tower BFT300/400
The blown film towers BFT 300/400 with film
haul-offand extrusion die
are used to produce high-quality blown film for carrying out optical and
physical measurement on the film.The mechanical design corresponds to a
production system in laboratory scale.All settings and configuration
parameters are stored by the system(touch panel), which means that the
film quality can be reproduced at any time.This is particularly important
for optical on-/off-line measurement, such as gels, contamination, haze,
gloss etc.Reproducible film qualities are also important for on-/off-line
density and additive measurement.
The tower height is electrically driven,free adjustableand can
therefore be set optimally for all extruded materials.
The take-off nip rolls are driven pneumatically and thetemperature is
optionally adjustable.
The film bubble can be stabilised with additional
guidingrolls,
adjustable wooden grids and Teflon-coated rollsare leading the film bubble
into a flat layer film.
The guiding rolls are made of stainless steel. Some guiding rolls are
special designed to prevent wrinkles.
The blown film tower is operated via a colour LCD touch panel. All
parameter, e. g. haul-off speed, filmtension, winding force, winder
diameter, cooling air, film width, etc.can be set here and stored as a
configuration file.
An optical device measures the width of the flattened film and controls
the diameter of the film bubble. In this way, the desired film width
remains constant. The film width is recorded and shown graphically on the
touch panel.
The complete operation is visualised on the
touchpanel, and parameters
such as current winder diameter, alarms, and other data are shown as clear
text additionally.
Tension roll measures the film's tension continuously and controls the
speed of the rubber nip rolls automatically.In this way, the complete
haul-off unit is adjustedautomatically to the film speed and it¡¦s
elasticity. The winding shaft is operated pneumatically and permits
coreless winding.
The winding force can also be set and thus permits optimum winding
behaviour for all materials. The winding tension is measured and
regulated. A film break and direction detector is integrated and permits
high operating safety, in particular for on-line applications.
The cooling air blower is frequency-controlled and therefore highly
accurate. The labyrinth of the cooling ring guarantees an even air
flow.
Depending on their size, the dies have 6 or 8 spirals and therefore
enable an optimal and even distribution of the melt. The dies have 3
separate heating zones.
An ionising unit reduces static charges, and all motors (three) are
maintenance-free three-phase A.C. servomotors with feedback.
The complete unit can be remote controlled.
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