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MCT-W Series
Micro Compression Testing
Machine
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The
Shimadzu micro compression testers MCT-W Series evaluate the
strength of micro components, micro particles generated in
powder processing and fine fibers used in new materials.
As production of spherical micro powder particles with diameters
from several microns to several 100pm becomes possible with the
advancements in metal and ceramic powder manufacturing
technologies, it has become necessary to evaluate their
characteristics. Fine fibers used in composite materials, as
well as various other micro materials, also need to be evaluated
for their compression characteristics.
The Shimadzu MCT-W Series is just the right micro compression
tester to meet strength-evaluation needs in the fields of micro
particles and fine fibers. Evaluates Compression Strength of
Various of Micro Specimens
- Powders,
which easily condense and lose fluidity due to their lack of
momentum and also disperse easily, are extremely difficult
to handle. Particle size enlargement to increase the
apparent momentum is a common method to combat this problem.
The enlarged particles should not break apart during
transportation but have to be easily decomposed to the
original particles when, for example, mixed into polymer
materials. In other words, they have to be processed to
break under a specific load. 0
- The MCT-W
Series, capable of compression characteristics evaluation
for each particle, is also ideal for the evaluation of
enlarged particles.
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A Design with
Simplicity in Mind
Micrometer - Optical Head
This unit measures the
size of the specimen. The specimen is sandwiched by two indicators to
enable measurement up to 200µm at an increment of 0.1µm
(when the x5O objective lens is used). The measured dimension is
displayed on the PC screen where it can be further processed to
calculate and display the strength of the specimen.
Objective Lenses
The standard x50 and
optional x100 lenses are available for length measurement. For
observation, the standard x10 and optional x20 lenses are available. The
test point is selected with the micrometer and that point is shifted to
just below the indenter. The click-stop mechanism ensures accurate
positioning of the specimen. The positioning accuracy is within ± 5µm
(an accuracy of ± 0.2µm can be achieved with careful handling).
Vertical Stage
Shift Handle
The stage is smoothly shifted with this single handle.
Loading Unit
The test force range is from 9.8 to 4900mN or 1960mN. The
electromagnetic method ensures highly precise loading. The red lamp
(RUNNING) is lit during loading. The green lamp (READY) indicates that
the operator can touch the indenter with safety.
Loading Status
Indication Lamps
Compression Displacement Detector
A detector is
configured in the upper section of the indenter to accurately measure
the compression displacement.
Indenters
The following indenters are
available:
- 50µm diameter
flat indenter
- 500µm diameter
flat indenter (optional)
- 115° triangular
pyramid indenter (optional) (The triangular pyramid indenter is used
for tests where the specimen is larger than 500µm and cannot
be broken at a test load of 4900mN.)
Lower Pressure Plate
Vise
This ergonomically constructed vise firmly secures the lower pressure
plate. This stage can be shifted over a range of 25mm in the X-Y
directions. It can be moved in increments of 0.0lmm with the standard
micrometer. A digital micrometer is also available as an option.
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